Client |
Specialty shoe, apparel and accessory retailer with over 1100 retail stores and $1.1 Billion in annual sales.
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Problem |
The organization needed to significantly reduce labor cost while increasing throughput in the order fulfillment, replenishment and receiving operations to meet peak production goals.
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Approach |
To transform the company culture, we used a blend of process redesign, multi-variable performance goals, management training, associate coaching, and new decision support tools as foundation for an analytically based pay-for-performance program. Once the procedures were streamlined, the team developed, statistically validated, and installed engineered performance goals. Most importantly, the supervisors were given a new set of tools to coach associates to high performance. Key success factors:
- Established new performance reporting tools and coaching guides
- Implemented lasting improvements in operational workflow, layout, and procedures
- Changed manager and supervisor focus and behavior to proactive staff planning, associate coaching, and performance management
- Developed a performance-driven, self-directed work-force through relevant incentives and objective benchmarking
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Results |
Productivity soared more than 60 percent. Employees were rewarded for their efforts with 15 percent bonus earnings for achieving 100% performance. Many earned more. Supervisors were rewarded for achieving performance goals of productivity, quality, staffing efficiency, and coaching / feedback effectiveness. The culture shifted to prioritize:
- Coaching and performance feedback as a regular, objective event
- Weekly and daily staff planning
- Public recognition of associates with high levels of performance and improvement
The company realized both financial and cultural benefits, including:
- Reduced labor costs through increased productivity
- Eliminated the entire second shift order filling operations due to increased efficiency
- Improved quality and service performance during peak and off-peak times
- Reduced dependence on temporary associates due to increased morale and retention of quality associates
- Clearly defined and objective performance expectations
- Recognition awards based on objective criteria valued by associates
- Daily, personal feedback on performance relative to goals
- Precise staff scheduling capabilities via integrated modeling tools
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